ESD: Safe Practices

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ESD Safe Practices

Never work on plastic furniture. Plastic furniture makes an excellent weapon of mass destruction WMD to sensitive board and devices. Actual static voltage measurements made with our Trek model 520 ESVM throw the readings way off-scale. 3M's Model 713 registered readings in excess of 10,000V/inch. Plastic chair generates more than 20,000V/inch after you sat on it. Your sensitive components stand little chance of surviving on this thing. Too many times have I heard of student complaining frequent failures on their circuit, problems that magically disappears after heeding my advice of staying away from these objects. At e-Gizmo’s workplace, I declared a total ban on plastic furniture.

A safe workbench is one made off wood, those without glass top or finish that may introduce static problem. Notice that wood is listed near the middle of the triboelectric series, indicating that it is poor static electricity agent. Metal table is neither recommended- these may short-circuit the board you are working with.

 

 

 

Figure 16. IC killing field, Weapon of Mass Destruction, The IC Terminator: That's how we call these things at e-Gizmo. Because that is what they are good at. You should avoid them at all cost when working with electronics.

Figure 17. The photo above   shows 3M's model 713 field meter showing an off-scale reading from a plastic chair even at a distance of 10 inches, indicating static presence in excess of 20,000V/inch!

Figure 15. An ESD-safe work bench at e-Gizmo electronics lab. Table with wooden top are used. An antistatic mat (green) is spread on tabletop as an added measure. Our flooring did not show any static threat after repeated test, hence, an antistatic floor mating is deemed not necessary and not installed. The work table is complemented by an antistatic chair, which in reality is, an ordinary chair covered with antistatic leatherette.

Keep your table free from unnecessary clutter. A picture is worth a thousand words, so the wise says. The following picture gallery show examples of  usual things we clutter our table with. Actual static voltage measurements were taken while noting the relative humidity at the time of measurement.

Figure 18.

Half empty PET bottled drink: -1,081V/inch at RH 75%

Figure 19.

Empty polybag : > -2,000V/inch at RH 75%

Figure 20.

Computer Keyboard : -492 V/inch at RH 75%

This reading soon jumped up to more than -2000V/inch half an hour after turning ON the air conditioner, as RH dropped to 65%

Figure 21.

Empty Cup: >-2,000V/Inch at RH 75%

Figure 22.

Breadboard : - 1,851 V/inch at RH 65%

Another compelling reason why I do not use these in my lab. Reputable maker such as 3M use anti-static material and should not have this problem.

Figure 23.

Styrofoam : > -2,000V/Inch at RH 65%

If this IC habitually makes life miserable to his fellow ICs, then he certainly deserved this punishment.

The preceding photo album tells us that almost every object we find on our desk is a ESD risk. In general, plastic and insulating materials poses the greatest threat. Paper and conductive materials are essentially neutral and presents little risk. Without an electric field meter or ESVM, it is not easy to identify if the material poses a threat or not. Hence the next best thing to do is to simply keep out all unnecessary materials from your components and circuit board.

Keep your components safe. Keep the components inside the ESD protection pack until the need to get them arise. Handle them by the body, refrain from touching the leads or pins. Keeping your fingers away from the pins will also prevent contaminations that may later result in corrosion and poor solderability.

Outside of their protective wrappings, one safe place to store your components will be inside a shielding bag. If you cannot find one, a good alternative will be an aluminum can - empty soft drinks can, for example. Figure 26 shows another horrendous but popular way of storing some components.

 

Figure 24. An air ionizer air current neutralize static charge on any surface it reaches to, including all objects exemplified above, keeping static charge from building up to harmful level.

Figure 26.

Do not do this!

Putting components inside your plastic lunch box is like throwing them in a hot frying pan. This will not even improve their taste.

Figure 25. Empty cans of these two competing brands gives my ICs and other sensitive devices safe temporary sanctuary. I get complete  protection by covering the IC- populated cans with conductive object, which can be simply another empty can stacked on top. I could carry these freely around my lab without having to worry of ESD hit on things inside. 

       

Figure 27. Examples of ESD protective materials commonly used by semiconductor manufacturers. From left, anti-static tubes, shielding bag, pink antistatic bag, black antistatic bag, conductive foam.

Conclusion

Maintaining knowledge and healthy respect to the ESD threat is one virtue every engineering student and experimenter should develop right before they start working with electronics components. This becomes more important by the day, as the technology push towards miniaturization results in devices that become increasingly vulnerable to ESD damage. The more expensive your component is, the likely it will be damaged by ESD.

Unfortunately, to this day, I know of no school that gives due attention on this matter. This is evidenced by the fact that students are virtually clueless when confronted with this problem. It is my hope that this article will help fill this gap. What we discussed is in no way complete, a number of details were not covered to keep the article simple and down to earth. But the knowledge you earned here is enough to make you deal effectively with the stealthy ESD problem.

By keeping in mind these simple rules, you are saving yourself and your sensitive components from unnecessary ESD caused trouble and pain.

          • Keep yourself connected to earth via ground wrist strap.

          • Never work on plastic furniture.

          • Keep your table free from unnecessary clutter.

          • Keep your components inside ESD shielding containers until the moment these are

             installed. Do not store your components inside ordinary plastic bags and containers.

           • Avoid touching the component leads.

 

Further Readings

3M ESD Training - ESD Control handbook available for download from this page

ESD Basics - from www.ESDA.org

 

This article contains 5 pages. Previous Page <1> <2> <3> <4> <5>

03/24/2007

Last Update

 

Page 5 of 5 pages

Rev A

Initial Release

 

Written By:

 

Henry L. Chua

comments?

hlc@e-gizmo.com

 

Copyright 2004-2007, by e-Gizmo mechatronix and the author. No part of this publication may be reproduced elsewhere without the author's permission. 

 

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