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ESD Safe Practices
Never work on plastic furniture. Plastic furniture makes an excellent weapon of mass
destruction WMD to sensitive board and devices. Actual static voltage measurements
made with our Trek model 520 ESVM throw the readings way off-scale. 3M's
Model 713 registered readings in excess of 10,000V/inch. Plastic chair generates
more than 20,000V/inch after you sat on it. Your sensitive components stand
little chance of surviving on this thing. Too many times have I heard of
student complaining frequent failures on their circuit, problems that
magically disappears after heeding my advice of staying away from these
objects. At e-Gizmo’s workplace, I declared a total ban on plastic
furniture.
A safe workbench is one made off wood, those without
glass top or finish that may introduce static problem. Notice that wood is
listed near the middle of the triboelectric series, indicating that it is
poor static electricity agent. Metal table is neither recommended- these may
short-circuit the board you are working with.
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Figure 16. IC killing field, Weapon of Mass
Destruction, The IC Terminator: That's how we call these things at e-Gizmo.
Because that is what they are good at. You should
avoid them at all cost when working with electronics.

Figure 17. The photo above shows 3M's
model 713 field meter showing an off-scale reading from a plastic chair
even at a distance of 10 inches, indicating static presence in excess of
20,000V/inch! |
|

Figure 15. An ESD-safe work bench at e-Gizmo
electronics lab. Table with wooden top are used. An antistatic mat
(green) is spread on tabletop as an added measure. Our flooring did not
show any static threat after repeated test, hence, an antistatic floor
mating is deemed not
necessary and not installed. The work table is complemented by an antistatic
chair, which in reality is, an ordinary chair covered with antistatic
leatherette. |
Keep your table free from unnecessary clutter. A
picture is worth a thousand words, so the wise says. The following picture
gallery show examples of usual things we clutter our table with.
Actual static voltage measurements were taken while noting the relative humidity
at the time of measurement.
|

Figure 18.
Half
empty PET bottled drink: -1,081V/inch at RH 75% |

Figure 19.
Empty polybag : > -2,000V/inch at RH 75% |
|

Figure 20.
Computer Keyboard : -492 V/inch at RH 75%
This
reading soon jumped up to more than -2000V/inch half an hour after
turning ON the
air conditioner, as RH dropped to 65% |

Figure 21. Empty
Cup: >-2,000V/Inch at RH 75% |
|

Figure 22.
Breadboard :
- 1,851 V/inch at RH 65%
Another compelling reason
why I do not use these in my lab. Reputable maker such as 3M use
anti-static material and should not have this problem. |

Figure 23.
Styrofoam : > -2,000V/Inch at RH 65%
If this IC habitually makes life miserable to his
fellow ICs, then he certainly deserved this punishment. |
The preceding photo album tells us that almost every
object we find on our desk is a ESD risk. In general, plastic and insulating
materials poses the greatest threat. Paper and conductive materials are
essentially neutral and presents little risk. Without an electric field
meter or ESVM, it is not easy to identify if the material poses a threat or
not. Hence the next best thing to do is to simply keep out all unnecessary
materials from your components and circuit board.
| Keep your components safe. Keep the
components inside the ESD protection pack until the need to get them
arise. Handle them by the body, refrain from touching the leads or pins.
Keeping your fingers away from the pins will also prevent contaminations
that may later result in corrosion and poor solderability. Outside of
their protective wrappings, one safe place to store your components will
be inside a shielding bag. If you cannot find one, a good alternative
will be an aluminum can - empty soft drinks can, for example. Figure 26 shows another horrendous but popular way of storing some components.
|

Figure 24.
An air ionizer air current neutralize static charge on
any surface it reaches to, including all objects exemplified above,
keeping static charge from building up to harmful level.
|
|

Figure 26.
Do not do this!
Putting components inside your plastic lunch box is like
throwing them in a hot frying pan. This will not
even improve their taste. |

Figure 25. Empty cans of these
two competing brands gives my ICs and other sensitive devices safe
temporary sanctuary. I get complete protection by covering the IC-
populated cans with conductive object, which can be simply another empty
can stacked on top. I could carry these freely around my lab without
having to worry of ESD hit on things inside. |

Figure 27. Examples of ESD
protective materials commonly used by semiconductor manufacturers. From
left, anti-static tubes, shielding bag, pink antistatic bag, black
antistatic bag, conductive foam.
Conclusion
Maintaining knowledge and healthy respect to the ESD
threat is one virtue every engineering student and experimenter should develop
right before
they start working with electronics components. This becomes more important
by the day, as the technology push towards miniaturization results in
devices that become increasingly vulnerable to ESD damage. The more
expensive your component is, the likely it will be damaged by ESD.
Unfortunately, to this day, I know of no school that
gives due attention on this matter. This is evidenced by the fact that
students are virtually clueless when confronted with this problem. It is my
hope that this article will help fill this gap. What we discussed is in no
way complete, a number of details were not covered to keep the article
simple and down to earth. But the knowledge you earned here is enough to
make you deal effectively with the stealthy ESD problem.
By keeping in mind these simple rules, you are saving
yourself and your sensitive components from unnecessary ESD caused trouble
and pain.
• Keep yourself connected to earth via ground wrist strap.
• Never work on plastic furniture.
• Keep your table free from unnecessary clutter.
• Keep your components inside ESD shielding containers until the moment
these are
installed. Do not store your components inside ordinary plastic bags and
containers.
• Avoid touching the component leads.
Further
Readings
3M ESD Training - ESD Control handbook available for download from
this page
ESD Basics - from www.ESDA.org
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03/24/2007
Last
Update
Page 5 of 5 pages
Rev A Initial
Release Written By:
Henry L. Chua
comments?
hlc@e-gizmo.com
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